Előadás egy koreai konferenciára
 
2001. április 16-18. között tartják Szöulban (Dél-Korea) a Koreai Atomfórum és a Koreai Nukleáris Társaság 16. éves konferenciáját "A nuleáris ipar új kilátásai – lehetőségek és kihívások" címmel. A tanácskozás az alábbi tematikus blokkokban fog zajlani:  
  • A liberalizált villamosenergia piac és az atomerőművek (+vita)
  • Időszakos biztonsági felülvizsgálat és élettartam hosszabbítás
  • Radioaktív hulladékkezelés
  • Sugárvédelem
  • Atomerőművek üzemeltetési és biztonsági szabályozása
  • K+F és új technológiák
  • A Klímaváltozási Egyezmény és a nukleáris energetika
Felkértek, hogy külföldi meghívottként tartsak előadást a magyar IBF tapasztalatokról, biztonságnövelő intézkedésekről. A hét végén – elsősorban saját "műveimből", ritkán másokéból is merítve – az alábbi előadást sikerült "összekalapálnom" és kiküldenem a rendezőknek:



THE HUNGARIAN EXPERIENCE OF PSR
AND NUCLEAR SAFETY IMPROVEMENT

Mr. CSERHÁTI, András
former PSR team leader, head of technical department at NPP Paks, Hungary,
vice president of the Hungarian Nuclear Society


Abstract

Hungary in the mid of ’90-s introduced the concept and obligatory of the periodic safety review (PSR) for its nuclear facilities. The Paks NPP successfully finished the first PSR in two steps (for units 1&2 in 1995-1997 and for units 3&4 in 1998-2000).

The paper outlines the following essential topics:

The review documents have been assessed by the national Nuclear Safety Directorate. As the result the permanent operating licenses of the affected units have been conditionally extended for the next 10 years. The conditions are the scheduled implementation of the identified and prioritized safety improvements.


1. Introduction

The Paks Nuclear Power Plant is the only NPP in Hungary. The NPP consists of 4 units, type VVER-440/V-213 (second generation), which were put into operation between 1982 and 1987. The Paks NPP successfully finished the first PSRs in two steps (for units 1&2 in 1995-1997 and for units 3&4 in 1998-2000).


2. International background and mean features of the PSR

The PSR concept started its development 30 years ago:

1970-1985 Several IAEA member states are introducing comprehensive PSR
1974 Launch of the NUSS (Nuclear Safety Standards) program by IAEA 
1978-1986 Issue of about 60 safety guides… 
-1988 … and their review and modification
1991 Conference on Nuclear Safety in IAEA “Strategy for future”. 
The periodic safety review concept getting international support.
1994 Issue of the Periodic Safety Review of Operational Nuclear Power Plants, Safety Series No. 50-SG-O12
The mean features of the PSR are the following:
3. The Hungarian legal framework

In Hungary first it was the decree of minister in 1993 that required the performance of PSR for nuclear installations. The PSR for Paks NPP 1&2 units in 1995-1996 has been performed in accordance with this decree. The new Act on nuclear energy entered into the force at 1997. This Act and the related regulations already contain the obligation of performing PSR, including as well the main conditions of its accomplishment. That was the legal background for PSR of Paks NPP 3&4 units in 1998-1999. In both of cases the role of PSR within the plant licensing was the same and essential: the review procedure is to be the basis for the renewal of the permanent operation license.


4. General schedule of the national safety review/report activities

In the Table 1. one can see, how the PSR fits into the middle range general schedule of several safety review/report activities at Paks NPP. The Preliminary Safety Analysis Report (PSAR) called that time SAR Before Construction, and the Final Safety analysis Report (FSAR) called SAR Before Startup.

The national AGNES (Advanced and General New Evaluation of Safety) project was the most important precursor for the PSR. Its original aims could be summarized as follows:

The forthcoming PSR mainly utilized and partly updated the AGNES results. The AGNES contribution was essential in particular for the Probabilistic Safety Assessment (PSA), because for a good quality PSA is necessary several years.

Since 2001 the yearly update of the FSAR is obligatory.
 

Activity
1985
1990
1995
2000
2005
2010
SAR BC ( = PSAR)
x
x
                                                       
SAR BS ( = FSAR)  
x
x
x
x
x
x
                                             
partial FSAR updates              
x
 
x
 
x
 
x
 
x
                           
AGNES project                        
x
x
x
                             
new safety regulation                                
x
                          
PSR for units 1&2                            
x
x
x
                 
x
x
   
PSR for units 3&4                                  
x
x
x
           
x
x
     
major FSAR update                                    
x
x
x
                 
annual FSAR updates                                        
x
x
x
x
x
x
x
x
x
x

Table 1. General schedule of the national safety review/report activities


5. The 50-SG-O12 IAEA Safety Guide, as the basis of the Paks PSR

Unlike other countries starting the PSR earlier, Hungary had a very good opportunity in 1994 to use the brand new, just issued IAEA Safety Guide. This guide has been generalized several approaches. On the basis of this 50-SG-O12 document Hungary developed its own national guidelines, and carried out the review itself.


6. The safety factor concept and the principal areas of the review

According to the IAEA Safety Guide a comprehensive assessment of overall plant safety is a complex task. It can be facilitated by dividing it into a number of elements. These are the so called safety factors, covering with certain favorable overlapping all important aspects of the nuclear installation safety.

For the units 1&2 of Paks NPP the PSR included nine principal areas, or safety factors. In fact that was a subset of the full eleven safety factors suggested by the appropriate IAEA Guide. The reason of missing of two factors originated in the those days valid Hungarian licensing task and responsibility distribution. The former nuclear regulatory body wasn’t responsible for all areas, so they limited the scope according to their competence. By the time the re-regulation and partial reorganization of the Hungarian nuclear authority have been taken. An important novel addition in comparison to the previous approach in PSR for the units 3&4 of Paks NPP was that the scope of the review has been supplemented by the two additional areas. Now the scope of the PSR is fully identical to IAEA recommendations.

The eleven safety factors are:

  1. the actual technical condition of the installation,
  2. the qualification of the equipment,
  3. safety analyses,
  4. aging management,
  5. the evaluation of the characteristics of safe operation, and utilization of own operational experience,
  6. utilization of operational experiences of other facilities, and the achievements of research and development
  7. regulations (procedures)
  8. organizational and administrative factors,
  9. human factor,
  10. analysis of environmental radiological effects,
  11. prevention of nuclear accidents.
The scopes of equipment to be reviewed are determined by the differential approach to the safety. The safety classification of nuclear power plant systems, structures and components based on their safety functions gives a good tool for the equipment scope selection. The actual technical condition of the installation according to the valid Hungarian requirements shall be given with some extension for the Safety Classes 1-3 (it means over 70 different systems), and the qualification of the equipment shall be fulfilled for Safety Classes 1&2 (that means about 13000 items, grouped in near 800 packages).

The required periodicity of PSR in earlier legislation was 12 years. The current figure is 10 years, which has better match with the international good practice.


7. National guidelines

As it was mentioned already the overall philosophy and scope of the Hungarian PSR have very good correspondence with the international recommendation and national rules. At the same time in the procedures themselves there are some differences.

One of the most characteristic features of the Hungarian PSR is the strong national guideline issued by the regulatory body prior to the execution of PSR. It is a 50-70 page document, describing all important conditions of the review, giving clear requirements, preventing later misinterpretation between the licensee and authority. The preparation, consultations and issue of such a document requires a great deal of work. Nevertheless it is worth the effort, because the good quality and detailed guideline makes the tasks very clear, decreases the need for the intensive communication between the two parties during the performance of the review..

These documents were: The Guidelines for Periodic Safety Review of Paks NPP 1&2 units (Supplement to Decision RE-1498 of Nuclear Safety Authority Inspectorate from 15 August 1995) and Paks NPP 3&4 units (Supplement to Decision RE-2086 of Nuclear Safety Directorate from 9 June 1998). The main aspects addressed in these guidelines were the following: goal, legal background, technical basis, reference documents, scope, schedule and reference basis (the plant state and snapshot of ongoing activities at the given date), basic principles and responsibilities, safety factors (for every safety factor requirements derived from domestic and modern international safety regulations and requirements to the review content), procedure, list of post-PSR activities and documentation of PSR.


8. The PSR execution process

The practical steps of PSR execution process at NPP, as an outcome of the guideline and the general project management rules are as follows:

a) Preparation phase

b) Performing of the review c) Communication, decision of authority, post PSR activities The documentation requirements were: to make separate reports on every safety factor including sources, findings, corrective measures; and a general report summarizing all findings and upgrading. The documentation forms are: printed books and CD-ROM, including text and graphics parts.


9. The team organization and computer support

All the PSR activities have been fulfilled at the plant by a two level team. The upper level of the team incorporated all responsible persons for the every safety factors. Review made by working groups and resulted separate chapters in the documentation. On the lover level of the team were the working groups Several staff took part not only in one working group, which in limited cases leaded to conflicts and needed coordination.

All the documentation (not only the text but the graphics part too) have been prepared on computers. In the QA paper of the team have been fixed the editor program, version, the valid digital picture formats. For the exchange of the written drafts the participants intensively used the plant LAN. The team disposed dedicated file server and the team leader was the supervisor of this server. He organized a file directory system according to hierarchy of the team. Every team member had an individual directory with full rights. One level higher the working group leaders were maintaining the chapter directories. The other team members in this directories had only rights for reading. The communication among team members was mainly electronic too, using notice boards on the network and e-mails. All the files of the project every day moved into the backup. This rules and tools nowadays are already commonly used, but for the Paks NPP it was the first big computerized document preparation session, started 6 years ago.


10. PSR work volume indicators and costs

At the NPP some 200 operation, maintenance, technical support etc. engineers and technicians worked in the PSR team, aside their everyday tasks. The portion of involvement for each person was varying in a broad range (2-60% of their work time). The overall documentation size made for a twin unit PSR was about 7000 printed pages.

The round cost of performing the PSR was about 1 million USD for a unit, resulting in 4 millions for the whole plant. In this estimation several facts shall be taken into account:

The cost of evaluation of the prepared PSR documentation by the nuclear authority with their co-authorities and TSOs is less then 10% of the elaboration expenses. However, from the point of view of the economic effect the review itself is the smaller part. The expenses of safety upgrading measures (i.e. reconstruction, hardware modification) is almost two orders of magnitude more expensive. For the Paks NPP until 2002 the cost will be approximately 240 million USD.


11. The most important results of the PSR

According to siting the team identified only 2 changes requiring re-evaluation and separate actions: the extremely low water level of Danube river, and the seismic risk. The actual technical condition of the installation found good. The equipment qualification showed in 84% suitable, in 11% partly suitable and in 5% non-suitable results. The main areas of safety analysis shown in the Table 2. There were no unknown or new major safety issues, nevertheless there were a need for many significant improvements. In the aging management the review detected shortcomings in uniform treatment and common methodology. The safety performance was generally good. The PSR showed also the importance of the regular invitation of international safety missions. The internal regulation in general worked well at the NPP, but in several fields there was over-regulation. Important issue is to introduce the symptom oriented EOPs. The organization and administration needed some improvement. The training of the personnel was appropriate, but it was necessary to maintain the staff aging, and preparation of the replacement. The radioactive releases to the environment was pretty low under the limits. Some problems could be meet in waste storage if case of delay of the national repository. The emergency preparedness organized well, but further analysis of certain severe accident scenarios and introduction of new accident management procedures were necessary.
 

Area
Scope, methods
Design principles Single and common cause failures, fire safety, internal flooding, high energy line break, unintended boron dilution, load bearing capabilities of the hermetic confinement box area, subcriticality of the fuel storage systems.
External impacts All reasonable contributors (only the earthquake and aircraft impact was found to be significant enough for assessment)
PSA

 

Level-1 PSA related to initial events of technological origin,
For nominal as well as the reduced power and shut down state.
Sensitivity/uncertainty calculations.
Extended DBA analysis Full design scope
+ pressurized thermal shock (PTS)
+ anticipated transient without scram (ATWS)
Event list: internationally accepted for PWR 
+ specific VVER type cases,
Additional code validations if needed.
Modern criteria system.
Severe accidents Deterministic analysis, scenarios adapted to VVER case.
Reactor vessel and containment phenomena.
Activity of radioactive releases.
Accident management (AM) strategy highlights.

Table 2. The main areas of safety analysis


12. Corrective actions, implementation of safety upgrading

The process for addressing main issues and necessary corrective actions was based on safety significance. Usually the PSA (contributions to the core damage frequency) helped to make decision about the priorities. The safety upgrading modifications should be scheduled according to time needed for the project and licensing activities, and outages.

As a result of PSR the licensee itself suggested corrective actions, and the authority prescribed them with a slight modification of the list of measures and priorities. The number of corrective actions by safety factors for units 1&2 were 12+13+17+5+8+6+5+ 8+10 (licensee) +14 (regulator), the same figure for the units 3&4 is 13+7+11+9+0+1+0+0+3+1+9 (licensee) + 29* (regulator).

The following priority groups made by authority:

* In case of the units 3&4 the appearing additional tasks connected to assure compliance with the new regulation.

The measures can be grouped by content as administrative (organizational consequences, partial renewal of internal regulation, training activities), and technical (further analyses, hardware modifications).

The Table 3. shows the major safety improvements and their schedule. Due to the measures implemented, the safety of the units was significantly increased. The risk of core melt-down - that is the most characteristic safety indicator of nuclear power plant units - has been reduced by an order of magnitude.
 

  Measures
1996
1997
1998
1999
2000
2001
2002
1.
Protection of containment sump against clogging
2
1,3,4
         
2.
Hydrogen management in the containment
2
1,3,4
         
3.
Preventing the refilling of ECCS tanks
2
1,3,4
         
4.
Installation of protection against loss of off-site power (disconnection relay)  
x
         
5.
Improvement of spent fuel pond cooling circuit's reliability
2
3,4
1
       
6.
Relocation of Emergency Feedwater System
2
1,3
4
       
7.
Emergency gas removal from the primary circuit
2
1,3
4
       
8.
Reactor protection system refurbishment      
1
2
3
4
9.
Replacement of pressurizer safety valves        
1,2
3
4
10.
Elimination of the forced loss of off-site power signal      
1,3,4
2
   
11.
Management of SG primary to secondary (PRISE) leak        
1,2
3
4
12.
Earthquake resistance improvement              
  - site seismic hazard revaluation
x
           
  - design of structures reinforcements    
x
       
  - upgrading the seismic resistance of coolant loop's equipment    
1,2,3,4
       
  - upgrading the seismic resistance of primary circuit's equipment      
1,2,3,4
     
  - upgrading the seismic resistance of structures and BOP's equipment        
x
x
x
13.
Introduction to symptom oriented emergency procedures        
x
x
 
14.
Containment function verification      
x
x
   
15.
HELB analysis       
x
x
x
 
16.
Provision of filtered air to the Control Rooms          
1,2
3.4
17.
Introduction of the high pH water chemistry into the secondary circuit  
3
4
1
2
   
Legend: x – implementation of general (non-unit dependent) measure, numbers – affected units in the given year

Table 3. Schedule of major safety improvement measures at Paks NPP


13. Utilization of the PSR results

On one hand to carry out the PSR needs substantial effort and it is a long and costly task. On the other hand the PSR results should be utilized several ways. The benefits for the licensee are the following. The PSR is first of all a necessary instrument for license renewal. It requires the update of the all relevant technical documents (what is very significant from the point of view of the training and education), it is a good tool for identification of the safety upgrading priorities and basis for the management investment decision. The documents can be used also for the International Safety Convention national report preparation. Generally the PSR gives higher confidence in safety to general public and in international level.

PSR also helps for the regulator by its comprehensiveness, systematic approach and good documented character. The review provides a legal framework for the accomplishment of the necessary measures, gives good opportunity to find the most significant ways for maintaining of the plant safety.


14. Public information about the PSR

The new Act about the nuclear energy states: “The safety of nuclear facilities, adherence to safety requirements and the level of risk shall be fully analyzed and evaluated, and the results shall be made public by the licensee and the regulatory authority…”

For that purpose a short (20 pages) summary of the PSR have been prepared about the goals, content, methodology and main results for the plant visitors and the general public. Attention have been taken to use of simple language as well to avoid the special terminology. At the plant site and authority headquarters for interested persons the organized access is available – if necessary, conducted with explanations – to all PSR documentation. The key points are: to assure such public access to the documents which requires certain effort from the interesting people (e.g. not to put the full reports on the internet); to give all the documentation, but to give it only in case of explicit request to reduce the possibility for misinterpretation and misuse; to make possible written notes, but not to allow to photocopy the content.


15. The Hungarian PSR and safety improvement experience response in the world

Our assessment was the foremost full PSR for VVER type (soviet planned PWR) plants, and we were among the firsts who almost fully followed the IAEA guidance. The IAEA recognizes our effort, and in recent years is inviting our experts as lecturers to many regional workshops (in Czech Republic, Hungary, and China) to present our experience. Last March we contributed at advisory group meeting on PSR in Vienna. It is very honorable for us that the Korean experts are interesting too. In October of 2000 we received a Korean delegation investigating our PSR in Hungary. It is very grateful to present our paper in this conference and consult with experts in Korea.

The Western European Nuclear Regulators' Association (WENRA) is representing the heads of the nuclear regulatory authorities of Western European countries with nuclear power plants. In their last October assessment “Nuclear safety in EU candidate countries” they gave the following status about Hungary: “The regulatory regime and regulatory body in Hungary are comparable with Western European practice. A well-defined licensing process according to Western practice is in place.” Regarding to Paks units 1-4 (VVER-440/213) they diagnosed: “A major safety improvement program has been implemented at Paks units 1-4, bringing these units to a safety level that is comparable to that of Western European reactors of the same vintage.”


16. Conclusions

The Hungarian Nuclear Safety Directorate as the result of PSR conditionally extended the permanent operating licenses of the affected units for the next 10 years. The conditions are the scheduled implementation of the identified and prioritized safety improvements.